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Countermeasures during abnormal use of hyaluronic acid filling machine
The hyaluronic acid filling machine refers to a form of production organization that realizes product processing through the automatic filling machine system, and it is formed on the basis of the further development of the continuous linear type. Its design and technology should be advanced, stable, reliable, and remain basically unchanged for a long time. The use of automatic filling machine assembly lines in mass production can increase labor productivity, stabilize and improve product quality, improve working conditions, reduce production footprint, and reduce Reduce production cost, shorten production cycle, ensure production balance and be economical. the Hyaluronic acid filling machine countermeasures: the 1. Non-metallic materials are not selected for the sterilizer. During sterilization, the pump rod is in contact with metal materials, and the metal material is stuck to the pump rod, which is easy to cause wear of the pump rod, poor air tightness, and air bubbles during the filling process. the Solution: try to use special sterilization equipment. the 2. When the pump is installed, the pump body and the pump rod are mixed, and the clearance of the pump does not match, which is easy to cause wear of the pump rod, poor air tightness, and air bubbles during the filling process. the Solution: The pump body and the pump rod are labeled and not mixed. the 3. The installation position of the liquid storage tank, liquid separator, ceramic pump and needle holder, the height difference between the installation position of the buffer tank and the installation position of the ceramic pump is too large, and the pressure of the ceramic pump on the liquid medicine is too high, which may easily lead to needle irrigation Drops. the Solution: Minimize the height difference of the installation positions of each component as much as possible. If it cannot be reduced, add another buffer device between the buffer tank and the pump. the 4. Air bubbles or drips will occur if the connections between the silicone tube, the dispenser and the ceramic pump are not tightened; the Solution: Add an inspection before each start-up. If the above situation occurs, replace the connector or silicone tube immediately. the 5. The connection slipknot between the ceramic pump and the rotary valve shakes too much or the verticality of the pump is wrong, resulting in dripping; the Solution: Increase the number of tests each time the pump is installed. If the connection slipknot shakes too much, it is recommended to replace it. the 6. The rigidity of the filling servo motor itself is insufficient, resulting in slight shaking of the ceramic pump in the later stage of filling, resulting in dripping. the Solution: Manually adjust the rigidity of the servo motor until it is suitable. the 7. The filling speed is too fast, resulting in excessive pressure on the silicone tube, resulting in dripping. the Solution: You can reduce the filling speed, change the acceleration and deceleration of the filling pump, or replace the silicone tube with a thicker wall.
The hyaluronic acid filling machine refers to a form of production organization that realizes product processing through the automatic filling machine system, and it is formed on the basis of the further development of the continuous linear type. Its design and technology should be advanced, stable, reliable, and remain basically unchanged for a long time. The use of automatic filling machine assembly lines in mass production can increase labor productivity, stabilize and improve product quality, improve working conditions, reduce production footprint, and reduce Reduce production cost, shorten production cycle, ensure production balance and be economical.
Hyaluronic acid filling machine countermeasures:
1. Non-metallic materials are not selected for the sterilizer. During sterilization, the pump rod is in contact with metal materials, and the metal material is stuck to the pump rod, which is easy to cause wear of the pump rod, poor air tightness, and air bubbles during the filling process.
Solution: try to use special sterilization equipment.
2. When the pump is installed, the pump body and the pump rod are mixed, and the clearance of the pump does not match, which is easy to cause wear of the pump rod, poor air tightness, and air bubbles during the filling process.
Solution: The pump body and the pump rod are labeled and not mixed.
3. The installation position of the liquid storage tank, liquid separator, ceramic pump and needle holder, the height difference between the installation position of the buffer tank and the installation position of the ceramic pump is too large, and the pressure of the ceramic pump on the liquid medicine is too high, which may easily lead to needle irrigation Drops.
Solution: Minimize the height difference of the installation positions of each component as much as possible. If it cannot be reduced, add another buffer device between the buffer tank and the pump.
4. Air bubbles or drips will occur if the connections between the silicone tube, the dispenser and the ceramic pump are not tightened;
Solution: Add an inspection before each start-up. If the above situation occurs, replace the connector or silicone tube immediately.
5. The connection slipknot between the ceramic pump and the rotary valve shakes too much or the verticality of the pump is wrong, resulting in dripping;
Solution: Increase the number of tests each time the pump is installed. If the connection slipknot shakes too much, it is recommended to replace it.
6. The rigidity of the filling servo motor itself is insufficient, resulting in slight shaking of the ceramic pump in the later stage of filling, resulting in dripping.
Solution: Manually adjust the rigidity of the servo motor until it is suitable.
7. The filling speed is too fast, resulting in excessive pressure on the silicone tube, resulting in dripping.
Solution: You can reduce the filling speed, change the acceleration and deceleration of the filling pump, or replace the silicone tube with a thicker wall.
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